弯曲参数对TC4钛合金/304不锈钢复合管无芯弯曲成形影响规律的研究

    Study on Influence of Bending Parameters on Coreless Bending Forming of TC4 Titanium Alloy/304 Stainless Steel Composite Tubes

    • 摘要: 针对复合管无芯弯曲的成形问题,以弯管壁厚变化率及短轴变化率作为成形指标,建立TC4钛合金/304不锈钢复合管无芯弯曲有限元模型并进行弯曲实验,研究了弯曲角度、弯曲速度及内外侧管材壁厚配比对弯曲成形性的影响规律。结果表明:随着弯曲速度、弯曲角度的增大,短轴变化率,壁厚变化率都呈正相关趋势,并且壁厚增厚率始终大于壁厚减薄率;随着管材内外侧材料壁厚比例的改变,增加不锈钢的配比,弯曲内外侧壁厚变化率以及短轴变化率均呈负相关趋势。通过选择合适的弯曲工艺,最终弯制出相对弯曲半径为2的合格复合弯管。

       

      Abstract: In order to solve the forming problem of no-mandrel bending of composite tubes, the finite element model of no-mandrel bending of TC4 titanium alloy/304 stainless steel composite tubes was established and the bending test was carried out by taking the change rate of wall thickness of the elbow and the rate of change of the short axis as the forming indexes, and the influence of bending angle, bending speed and wall thickness ratio of inner and outer tubes on the bending formability were studied. The results show that with the increase of bending speed and bending angle, the rate of change of the short axis and the rate of change of wall thickness are positively correlated, and the thickening rate of wall thickness is always greater than the thinning rate of wall thickness. With the change of the ratio of wall thickness on the inner and outer sides of the tube, the ratio of stainless steel increases, and the change rate of the wall thickness of the inner and outer sides of bending and the change rate of the short axis show a negative correlation trend. By selecting the appropriate bending process, a qualified composite bend with a relative bending radius of 2 is finally bent.

       

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