光学相干断层扫描技术在激光焊接过程监测领域的研究进展

    Research Progress of Optical Coherence Tomography Technology in Process Monitoring of Laser Welding

    • 摘要: 作为一种高效精密的加工方法,激光焊接受工件状态、加工工艺、环境干扰等因素影响,易出现焊缝成形不良或焊接缺陷,在线监测和智能调控是激光焊接大规模应用的核心问题。光学相干断层扫描技术能够直接获取加工结构的尺寸和形貌等特征,具有非接触、分辨率高、抗干扰能力强、便于系统集成等优势,在激光焊接质量监控领域显示出巨大潜力。系统阐述了光学相干断层扫描技术的基本原理、系统组成及关键性能指标。介绍了光学相干成像技术在焊缝形貌测量和小孔深度实时检测方面的应用,分析了测试数据后处理的研究进展,讨论了光学相干成像技术在激光焊接领域的发展趋势,为激光焊接全流程智能监控提供了新思路。

       

      Abstract: As an efficient and precise processing method, laser welding is influenced by factors such as workpiece condition, processing techniques and environmental disturbances, which can lead to poor weld formation or welding defects.Online monitoring and intelligent regulation are core problems for large-scale application of laser welding. Optical coherence tomography(OCT) technology can directly obtain the dimensions, morphology and other characteristics of the processed structure. It has advantages such as non-contact, high resolution, strong anti-interference capabilities and easy system integration, showing great potential in the field of laser welding quality monitoring. The basic principles, system composition and key performance indicators of OCT technology were systematically elaborated. The application of OCT technology in weld seam morphology measurement and real-time detection of small hole depth was introduced. The research progress in the post-processing of measurement data was analyzed, and the development trend of OCT technology in the field of laser welding was discussed. This provides new insights for the intelligent monitoring of the entire laser welding process.

       

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