铜基钎料多层钎焊金刚石孔钻的研究

    Research on Multi-layer Brazing Diamond Hole Drill with Copper Base Brazing Filler Metal

    • 摘要: 针对目前市场上的单层钎焊金刚石工具存在使用寿命短的缺陷,设计了多层钎焊金刚石孔钻。制定了不同的工作层配方,设定了合理的钎焊工艺路线,并分别制备样块与孔钻,对样块中钎料与基体及金刚石间结合界面进行EDS分析,并对不同配方的胎体的显微硬度及样块的抗弯强度进行测试,最后利用制备的孔钻对氧化铝陶瓷进行了连续钻孔试验。研究发现:基体与普通金刚石及镀钛金刚石之间均达成了良好的化学冶金结合,两种金刚石与钎料的反应生成物上无差别,但Ti镀层的添加有效抑制了金刚石与钎料间反应程度。显微硬度测试与三点抗弯试验证实了添加WC可有效提高胎体耐磨性,且适量WC的添加可提高工作层强度。连续钻孔试验表明:镀钛金刚石制成的孔钻拥有更高的加工效率,但金刚石孔钻寿命相当。此外,一定浓度范围内WC的添加可有效提高孔钻的使用寿命与加工效率,且WC添加量为15%时,孔钻综合加工性能最好。

       

      Abstract: In view of the defects of short lifespan of single layer brazed diamond tools in the market, multi-layer brazing diamond hole drilling was designed. The formulations of different working layers were made, and a reasonable brazing process route was established, the samples and hole drills were then fabricated. The bonding interfaces between the brazing filler metal and the substrate, as well as between the brazing filler metal and the diamond, were analyzed by EDS analysis, and the microhardness of the matrix with different formulations and the flexural strength of the samples were tested. Finally, the hole drills were used for continuous drilling tests on alumina ceramics. The results show that the matrix is good bonded with ordinary diamond and titanium coated diamond, respectively. There is no difference in the reaction generation between the two kinds of diamond and brazing, but the addition of Ti coating effectively suppresses the reaction degree between diamond and brazing. Microhardness test and three-point bending test confirm that the addition of WC can effectively improve the wear resistance of the body, and the addition of WC can improve the strength of the working layer. Continuous drilling test shows that the hole drill made of titanium coated diamond has higher processing efficiency, but the diamond holes have comparable life. In addition, the addition of WC within a certain concentration range can effectively improve the service life and processing efficiency of the hole drill, and the comprehensive processing performance of the hole drill is best when the added amount of WC is 15%.

       

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