BS960E高强钢激光对接焊焊接接头组织性能研究及工艺参数优化

    Research on Microstructure Properties and Optimization of Process Parameters of Laser Butt Welding of BS960E High Strength Steel

    • 摘要: 为了探究BS960E高强钢的激光对接焊工艺,选用CHW-90C高强钢焊丝作为填充材料,系统分析了焊接接头的组织形貌和力学性能。通过调整激光功率、送丝速度、焊接速度及热输入等参数,研究其对焊接接头组织和性能的影响,并运用响应面法优化工艺参数。结果表明:BS960E高强钢的激光对接焊焊接接头焊缝区组织主要包含M-A组元以及贝氏体,热影响区组织主要为马氏体和奥氏体;焊接接头中心与热影响区硬度均可达到380 HV,焊缝区硬度比母材高约19%,软化区硬度约为280 HV,抗拉强度达到1000 MPa以上,拉伸性能超越母材;运用响应面优化激光填丝焊的激光功率、焊接速度和送丝速度工艺参数,得出最佳工艺参数搭配为焊接速度1.8 m/min、激光功率2400 W、送丝速度1.2 m/min。生产实践证实,此参数组合下焊接质量优良。

       

      Abstract: In order to investigate the laser butt welding process of BS960E high strength steel, CHW-90C high-strength steel wire was selected as filler material, and the microstructure morphology and mechanical properties of the welded joints were systematically analyzed. By adjusting the parameters such as laser power, wire feeding speed, welding speed and heat input, the influence on the welded joint was studied, and the response surface method was used to optimize the process parameters. The results show that the laser butt welding welded joints of BS960E high strength steel mainly contain M-A group elements and bainite in the weld zone, and martensite and austenite in the heat-affected zone; the hardness of the welded joints in the center and the heat-affected zone reaches more than 380 HV, the hardness of the weld zone is higher than that of the base material by about 19%, and the hardness of the softened zone is about 280 HV, and the tensile strength reaches more than 1000 MPa, and the tensile property exceeds that of the base material. Tensile properties beyond the base material; the use of response surface optimization of laser filler welding laser power, welding speed and wire feeding speed process parameters, the best process parameters with the welding speed of 1.8 m/min, laser power of 2400 W, wire feeding speed of 1.2 m/min, the production practice has confirmed that the weld quality under the combination of the parameters is excellent.

       

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