变压器铁芯真空退火炉温度场均匀性研究与改进

    Investigation and Optimization of Temperature Field Uniformity of Transformer Core Vacuum Annealing Furnaces

    • 摘要: 变压器铁芯真空退火炉由于体积大,在退火过程中铁芯工件容易产生温度分布不均匀的情况,且传统热电偶测温具有内部工件无法测量的局限性。应用COMSOL Multiphysics6.2系统构建变压器铁芯真空退火炉仿真模型,对铁芯工件的瞬态温度场进行数值模拟,并对照实验测量数据验证了模型的准确性。通过温度云图将温度场情况进行可视化分析,并对工件的温度情况进行了分析,且计算了工件变异性系数指标为0.5741%。然后对温度场的均匀性进行了优化改进,探究了加热元件排布间距对指标的影响。结果表明:当镍铬带间距为30 mm、数量为20条时,工件变异性系数值最小;升温工艺方面,当第一预热温度为400℃保温60 min、第二预热温度为500℃保温60 min时,整体工件最大温差降低56.083℃。

       

      Abstract: Due to the large size of the transformer core vacuum annealing furnace, temperature distribution unevenness easily occurs during the annealing process, and the traditional thermocouple temperature measurement has the limitation of being unable to measure the internal workpiece. The COMSOL Multiphysics6.2 system was used to construct a simulation model of the transformer core vacuum annealing furnace, performing numerical simulation of the transient temperature field of the core workpiece. The model's accuracy was validated by comparing it with experimental measurement data. Temperature distribution was visualized through temperature contour maps, and the temperature conditions of the workpiece were analyzed. The coefficient of variation for the workpiece was calculated as 0.5741%. The uniformity of the temperature field was then optimized. The effect of the spacing between heating elements on the performance indicator was studied. The results show that, when the spacing between nichrome strips is 30 mm and the number is 20, the coefficient of variation for the workpiece is minimized. In terms of the heating process, when the first preheating temperature is 400 ℃ with a holding time of 60 min, and the second preheating temperature is 500 ℃ with a holding time of 60 min, the overall maximum temperature difference in the workpiece is reduced by 56.083 ℃

       

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