X80管道自动焊环焊接头韧性离散性影响机理研究

    Study on Influence Mechanism of Toughness Dispersion of Automatic Welded Girth Welded Joints of X80 Pipelines

    • 摘要: 基于国内某工程X80钢管道自动焊环焊接头夏比冲击韧性数据,进行了系统的统计分析,并对现场检测冲击试样开展组织形态和裂纹扩展路径分析,明确X80钢管道自动焊环焊接头冲击数据离散程度,探究其韧性离散机理。结果表明,X80钢管道全自动焊环焊接头焊缝区韧性数据标准差为51.14,熔合线韧性数据标准差为87.99;组合自动焊焊缝区韧性数据标准差为49.59,熔合线韧性数据标准差为62.48。两种工艺下,熔合线韧性数据相较于焊缝区韧性数据离散性更大。微观组织和裂纹扩展路径分析表明,焊缝区韧性离散与层道间组织中AF和PF体积占比密切相关。AF占比增大时,裂纹扩展阻力提升,冲击值随之增大;熔合线两侧显著的组织不均匀性致使裂纹易沿粗晶热影响区粗大的GB组织发生穿晶扩展,进而造成韧性低值,并且缺口加工精度也对裂纹扩展路径产生影响,使裂纹扩展路径偏离熔合线,偏向母材或焊缝组织,产生韧性“假值”。这两种因素最终导致熔合线处韧性离散现象的出现。

       

      Abstract: Based on the Charpy impact toughness data of the girth welded joints of X80 steel pipelines with automatic welding in a domestic project, a systematic statistical analysis was carried out. Meanwhile, the microstructure morphology and crack propagation path of the impact specimens in on-site welded joint inspections were analyzed to clarify the degree of dispersion of the impact data of the girth weld joints of X80 steel pipelines with automatic welding and explore the mechanism of toughness dispersion. The results show that for the fully automatic welding girth welded joints of X80 steel pipelines, the standard deviation of the toughness data in the weld zone is 51.14, and that in the fusion line is 87.99. For the combined automatic welded joints, the standard deviation of the toughness data in the weld zone is 49.59, and that in the fusion line is 62.48. Under both welding processes, the dispersion of the toughness data in the fusion line is bigger than that in the weld zone. The analysis of the microstructure and crack propagation path indicates that the toughness dispersion in the weld zone is closely related to the volume proportions of AF(acicular ferrite) and PF(polygonal ferrite) in the inter-pass microstructure.When the proportion of AF increases, the resistance to crack propagation increases, and the impact value also increases accordingly. The significant microstructure inhomogeneity on both sides of the fusion line causes cracks to easily propagate transgranularly along the coarse GB(grain boundary) structure in the coarse-grained heat-affected zone, resulting in low toughness values. Moreover, the machining accuracy of the notch also affects the crack propagation path, making the crack propagation path deviate from the fusion line, tending towards the base metal or weld microstructure and generating "false" toughness values. These two factors ultimately leads to the appearance of the toughness dispersion phenomenon at the fusion line.

       

    /

    返回文章
    返回