基于组织-工艺协同优化的C60钢带氮化层质量控制

    Quality Control of Nitrided Layer of C60 Steel Strip Based on Structure-process Synergistic Optimization

    • 摘要: 针对C60钢带在气体氮化处理中存在的表面硬度不足、氮化层厚度不均及不连续等质量问题,开展了组织演变规律、氮化层形貌及性能影响因素研究。通过对氮化前退火轧制态与回火态组织的对比发现,580℃回火处理可有效促进碳化物均匀析出并释放内应力,使基体硬度由200 HV降低至160 HV,为氮原子的渗入提供有利通道。实验结果表明:氮化后部分产品表面硬度可达550 HV以上,而不合格产品表面硬度不足450 HV,氮化层截面厚度低于5μm。经SEM观察发现其表面缺乏连续致密的氮化物层,局部甚至呈现“裸露基体”状。EDS分析显示不合格区域富集O元素,推测为氧化膜未清除所致,阻碍了氮原子吸附。提出优化工艺:将回火时间延长至4 h,同时采用酸洗+超声波清洗作为氮化前预处理,并优化氨分解率与炉温均匀性控制。改进后产品氮化层平均厚度提升至12μm,表面硬度达(570±20)HV,产品合格率由65%提升至92%。研究结果为高碳钢带氮化工艺优化提供了理论依据与技术支撑。

       

      Abstract: In view of the quality problems such as insufficient surface hardness, uneven and discontinuous nitrided layer thickness in C60 steel strip during gas nitriding treatment, the microstructure evolution law, nitrided layer morphology and influence factors of properties were studied systematically. By comparing the microstructure of annealed-rolled state and tempered state before nitriding, it is found that tempering at 580 ℃ can promote uniform carbide precipitation and internal stress relief, reducing the matrix hardness from 200 HV to 160 HV, which facilitates nitrogen diffusion. The results show that the surface hardness of the qualified nitrided products exceeds 550 HV, while that of nonqualified ones is below 450 HV, and the nitriding layer thickness is below 5 μm. The SEM observation shows that there is no continuous and dense nitride layer on the surface, and even "exposed matrix" appears locally. The EDS analysis show that the unqualified area is enriched with O element, which is speculated to be caused by the failure to remove the oxide film, which hinders the adsorption of nitrogen atoms. An improved process was proposed: extending tempering time to 4 h, adding acid pickling and ultrasonic cleaning prior to nitriding, and optimizing ammonia dissociation rate and furnace temperature uniformity. After optimization, the nitrided layer thickness increases to an average of 12 μm, the surface hardness reaches(570±20) HV, and the product pass rate improves from 65% to 92%. The study provides theoretical support and technical guidance for nitriding process optimization of high carbon steel strips.

       

    /

    返回文章
    返回