金属圆盘摆辗成形后热处理数值模拟研究

    Research on Numerical Simulation of Heat Treatment for Metal Disks after Rotary Forging Forming

    • 摘要: 为了探究摆辗后金属圆盘在热处理过程中温度与组织的演变规律,采用DEFORM软件建立了热处理有限元分析模型,并通过实验验证了有限元模型的可靠性。基于可靠的有限元模型,对金属圆盘在奥氏体化和淬火过程中的温度与组织的分布与演变进行分析。结果表明:金属圆盘在奥氏体化过程中,加热时间为80 s时,内外最高温差为214℃;淬火时间为2.7 s时,内外最高温差为613℃,圆盘外侧的温度显著高于内侧,易产生热应力不均匀缺陷。淬火后金属圆盘的内侧和中侧均为铁素体、马氏体和贝氏体,但组织含量不同,内侧分别为58.81%、18.64%、22.40%,中侧分别为56.46%、22.92%、20.45%,金属圆盘外侧的马氏体组织含量(96.07%)最多,贝氏体与奥氏体仅占2.87%和0.6%。淬火后金属圆盘的外侧和表面的硬度最高,内侧和中部的心部硬度较低。

       

      Abstract: With the aim of studying the evolution patterns of temperature and microstructure of metal disks during the heat-treatment process subsequent to rotary forging, a finite-element analysis model for heat treatment was formulated by means of the DEFORM software. Subsequently, the reliability of the finite-element model was validated through experimental means. Based on the validated finite-element model, an analysis was carried out for the distribution and evolution of temperature and microstructure within the metal disk during the austenitization and quenching processes. The results show that during the austenitization of the metal disk, when the heating time reaches 80 s, the maximum temperature difference between the inner and outer parts is 214 ℃. When the quenching time is 2.7 s, the maximum temperature difference between the inner and outer parts is to 613 ℃. The temperature on the outer side of the disk is notably higher than that on the inner side, which makes it susceptible to the formation of non-uniform thermal stress defects. After quenching, both the inner and middle regions of the metal disk are composed of ferrite, martensite and bainite, yet the content of each microstructure varies. In the inner region, the proportions of ferrite, martensite and bainite are 58.81%, 18.64% and 22.40% respectively, while in the middle region, they are 56.46%, 22.92%, and 20.45% respectively. The outer region of the metal disk has the highest content of martensite(96.07%), with bainite and austenite accounting for only 2.87% and 0.6% respectively. After the quenching process, the outer side and surface of the metal disk exhibit the highest hardness, whereas the hardness at the core of the inner and middle regions is relatively lower.

       

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