外场辅助切削加工钛合金的研究现状

    Research Status of External Field-assisted Cutting of Titanium Alloys

    • 摘要: 钛合金由于具有热导率低、化学活性高等特性,导致其切削加工困难,效率低下,是典型的难加工材料。外场辅助技术通过引入激光、超声振动、磁场等物理场,改善切削过程中刀具-工件的相互作用,显著提升加工效率和表面质量,并延长刀具寿命,为提高难加工材料提供了新的解决方案。近年来,国内外学者将外场辅助切削加工技术引入到钛合金的切削加工过程中,以提高钛合金的加工精度和加工效率。介绍了外场辅助切削技术在钛合金加工中的应用研究现状,分析了不同外场辅助切削加工技术的加工方式、材料去除机理及其对工件微观组织的影响。与传统切削相比,利用外场辅助切削加工技术可以改善工件表面质量、提高刀具寿命。多外场辅助切削技术结合了不同物理场的优势,产生协同效应,是未来发展的重要方向,在改善钛合金等难加工材料的切削性能方面展现出巨大潜力。

       

      Abstract: Titanium alloys are typical difficult-to-machine materials due to their characteristics such as low thermal conductivity and high chemical activity, which leads to difficulties in cutting and low efficiency. External field-assisted technology provides a new solution for improving difficult-to-machine materials by introducing physical fields such as laser, ultrasonic vibration, and magnetic field to improve the tool-workpiece interaction during the cutting process, which significantly improves the machining efficiency and surface quality, and extends the tool life. In recent years, scholars in China and foreign countries have introduced the external field-assisted cutting technology into the cutting process of titanium alloys to improve the machining accuracy and machining efficiency of titanium alloys. The current research status of the application of external field-assisted cutting technologies in the machining of titanium alloys was introduced, and the machining mode of different external field-assisted cutting machining technologies, the material removal mechanism and its effect on the microstructure of the workpiece were analyzed. Compared with traditional cutting, the use of external field-assisted cutting technology can improve the surface quality of the workpiece and increase tool life. The multiple external field-assisted cutting technologies combine the advantages of different physical fields to produce a synergistic effect, which is an important direction for future development, which shows great potential in improving the cutting performance of difficult-to-machine materials such as titanium alloys.

       

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