TA5钛合金激光与电子束焊接组织及性能对比研究

    Comparative Study on Microstructure and Properties of Laser and Electron Beam Welding of TA5 Titanium Alloy

    • 摘要: 采用10 mm厚TA5钛合金,进行大功率光纤激光“匙孔”焊接及高压电子束焊接工艺研究。结果表明,激光和电子束焊接均可得到成型优良的“匙孔”接头,电子束焊接线能量密度更高。两种工艺均可实现焊缝正面光滑成型,但焊缝背部成型激光焊接更优。两种工艺均实现了深宽比>2∶1的高能束形貌焊缝截面,电子束深宽比更大。激光焊焊缝区形貌为典型的“束腰”形,而电子束焊缝区为典型的“I”形貌。通过ABAQUS仿真,印证了两种焊接方法焊缝截面形态的差异。两种焊缝区柱状晶区明显,各原始β柱状晶区为典型的的竞争生长模式,焊缝区主要为典型α型钛合金焊缝形貌,即锯齿状α混合点状β。两种工艺焊接焊缝的射线检测和渗透检测均满足无损检测标准要求。激光焊接和电子束焊接头强度分别达到800、700 MPa以上,两种工艺弯曲测试能够满足标准。硬度检测显示,焊缝区硬度略有升高,但完全能够满足钛合金焊接接头硬度变化范围的标准要求。

       

      Abstract: The high-power fiber laser "keyhole" welding and high-pressure electron beam welding processes were studied by using 10 mm thick TA5 titanium alloy. The results show that both laser and electron beam welding can produce well-formed "keyhole" joints, with electron beam welding offering a higher energy density. Both processes achieve smooth surface formation on the front of the weld, but laser welding produces a superior backside formation. Both processes result in high energy beam weld cross-sections with a high aspect ratio greater than 2 ∶1, with electron beam welding having an even larger aspect ratio. The laser weld bead exhibits a typical "neck" morphology, while the electron beam weld bead presents a typical "I" shape. The simulation results using ABAQUS confirm the differences in weld cross-sectional morphology between the two processes. Both weld zones show distinct columnar grain structures, with the original β columnar grains growing in a typical competitive manner. The weld zone mainly exhibits a typical α-type titanium alloy weld morphology, characterized by serrated α-mixed and spot β phases. X-ray and penetrant tests on the welds for both processes meet the non-destructive testing standards. The tensile strength of the laser and electron beam welded joints reaches over 800 MPa and 700MPa, respectively, and both processes satisfy the bending test standards. The hardness testing shows a slight increase in hardness in the weld zone, but the values fully meet the standard requirements for titanium alloy welded joints’ hardness variation.

       

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