原油管道电磁加热解堵的多物理场耦合数值模拟与实验研究

    Multi-physics Field Coupling Numerical Simulation and Experimental Investigation on Electromagnetic Heating Unplugging of Crude Oil Pipeline

    • 摘要: 电磁加热解堵技术被广泛应用于石油储运、化工物料运输等领域。在实际生产中由于多物理耦合场参数配置不适宜,导致管道解堵效率降低,增加生产成本,延误生产进度。基于COMSOL建立了管道磁热流耦合场有限元模型,开展了多物理场耦合特性的数值模拟研究,进行了可控频的原油管道加热解堵实验验证。结果表明,随着频率的增加,趋肤深度减小,输油管道涡流电场及焦耳热主要集中在输油管道的表面,管道趋肤效应愈加明显,趋肤深度仿真值与理论值误差小于7.1%。管道加热解堵实验中,降黏率随着频率和激励电流的增加而增大,但受趋肤效应、磁化程度饱和、降黏速率的影响,降黏效果下降。当频率为20 kHz时,激励电流为14.5 A,降黏解堵效果显著,原油降黏率为50.3%。实验结果可为实际生产中原油管道电磁加热解堵参数优化提供理论依据。

       

      Abstract: Electromagnetic heating unplugging is widely used in the fields of oil storage and transportation, as well as chemical material transportation. In practical applications, due to the unsuitable configuration of multi-physical coupling field parameters, the pipeline unplugging efficiency is reduced, the production cost is increased, and the production schedule is delayed. A finite element model of magnetic-heat flow coupling fields was established using COMSOL, and the numerical simulations of multi-physical field coupling characteristics were conducted, and the experimental verification of oil pipeline heating unplugging with controlled frequency was performed. The results show that as frequency increases, the skin depth decreases, which causes the eddy current electric field and Joule heat to primarily concentrate on the pipeline surface, thereby enhancing the skin effect. The error between the simulated and theoretical values of the skin depth is less than 7.1%. During the pipeline heating unplugging experiment, the viscosity reduction rate increases with the increase of the frequency and excitation current. However, the viscosity reduction effect decreases due to the effects of skin effect, magnetic saturation and viscosity reduction rate. When the frequency is 20 kHz and the excitation current is 14.5 A, the effect of viscosity reduction and unplugging is remarkable, and the viscosity reduction rate of crude oil is 50.3%. The experiment results provide a theoretical foundation for optimizing the electromagnetic heating unplugging parameters of crude oil pipeline in actual production.

       

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