2A12铝合金交流ASMT工艺熔滴过渡及焊缝成形研究

    Droplet Transition and Weld Formation of 2A12 Aluminum Alloy by AC ASMT Welding

    • 摘要: 搭建由交流动态送丝过渡(active super motion transfer,ASMT)焊接系统、高速摄像、同步波形信息采集系统、红外热像仪组成的试验系统,研究了不同EP/EN周期下2A12铝合金交流ASMT焊接熔滴过渡、温度场及焊缝成形的影响规律。结果表明,不同EP/EN周期下,焊接过程稳定无飞溅,EP阶段电弧半包熔滴,呈“钟罩”型;EN阶段电弧斑点沿焊丝“上爬”,加速焊丝熔化,大熔滴过渡造成熔池震荡,对熔池有搅拌作用。此外,直流EN焊缝温度相比EP焊缝温度降低约50%,实现了焊接电流和焊缝温度的解耦。交流ASMT EP/EN=3∶3时获得外观成形良好的焊缝,焊缝余高为3.15 mm、熔宽为5.04 mm,介于直流EP和直流EN之间。

       

      Abstract: The experimental system was constructed via an AC ASMT welding system, a high-speed imaging system with synchronized waveform information acquisition and an infrared thermography camera. During the welding process of 2A12 aluminum alloy under different EP/EN cycles, the droplet transition, temperature field and influence laws of weld formation were investigated. The results show that the welding processes under different EP/EN cycles remain relatively stable without spatter. During the AC ASMT welding process, the "bell-shaped" arc semi-encloses the droplet at the EP stage. At the EN stage, the arc spot climbs up along the welding wire, accelerating the melting of wire and generating large droplet transitions which can oscillate and stir the weld pool. Additionally, the weld temperature during the EN stage is approximately 50% lower than that during the EP stage, realizing the decoupling of welding current and temperature. At an appropriate EP/EN ratio of 3:3, the weld with good appearance can be obtained. In addition, the weld reinforcement of 3.15 mm and the weld width of 5.04 mm are between those of DC EP and DC EN methods.

       

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