AZ31镁合金超声振动辅助ECAP-FE挤压成形的数值模拟

    Numerical Simulation on Ultrasonic Vibration Assisted ECAP-FE Extrusion of AZ31 Magnesium Alloy

    • 摘要: 建立了AZ31镁合金的Johnson-Cook本构方程,构建了等通道转角挤压与正挤压复合(ECAP-FE)的累积塑性变形工艺有限元模型,进行了AZ31镁合金的超声振动辅助ECAP-FE的仿真模拟,研究了超声振动的施加方式对ECAP-FE挤压过程的影响。结果表明,施加超声振动可以提高等效应变和应变分布的均匀性,降低等效应力和成形载荷;同时提高材料的塑性成形能力和变形量,促进材料在塑性变形过程中的动态再结晶过程,使晶粒进一步细化。与常规ECAP-FE相比,同时施加横向与纵向超声振动时效果最好,成形载荷降低了28%,最大等效塑性应变提高了36.4%,其次为单一纵向超声振动,单一横向超声振动影响效果最差。

       

      Abstract: The Johnson-Cook constitutive equation of AZ31 Mg alloy was established, and the FEM model of the cumulative plastic deformation combined the equal channel angular pressing and forward extrusion (ECAP-FE) was constructed, the simulation of the ultrasonic vibration assisted ECAP-FE of AZ31 Mg alloy was carried out. The effect of ultrasonic vibration applied method on the ECAP-FE process was studied. The results show that applying ultrasonic vibration can improve the uniformity of equivalent strain value and strain distribution, reduce equivalent stress and forming load, while also improving the material's plastic forming ability and deformation amount, promoting the material's dynamic recrystallization process during plastic deformation, which further refines the grains. Compared with those of the convectional ECAP-FE, the effect of applying both transverse and longitudinal ultrasonic vibrations simultaneously is best, the forming load drops by 28%, whereas the maximum plastic strain rises by 36.4%. Followed by single longitudinal ultrasonic vibration, and single transverse ultrasonic vibration has the worst effect.

       

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