铝合金复合增材制造工艺研究现状

    Research Status of Composite Additive Manufacturing Process for Aluminum Alloys

    • 摘要: 电弧定向能量沉积(WA-DED)由于沉积效率高、材料利用率高和生产成本低等优势适用于大型铝合金部件的生产和制造,但凝固裂纹、氢气孔和不均匀的微观组织阻碍了WA-DED制备铝合金的进一步推广与应用。由WA-DED衍生的复合增材制造工艺为生产高性能的铝合金部件提供了方法和支持。综述了近几年WA-DED技术、层间辅助WA-DED技术和外场辅助WA-DED技术在铝合金制备方面的研究现状,归纳了各种工艺对合金微观组织和力学性能的影响。并指出了该领域存在的问题和今后的努力方向,为后续研究提供了借鉴。

       

      Abstract: Wire arc directed energy deposition (WA-DED) is an effective method for the production and fabrication of large aluminum alloy components, offering advantages such as high deposition efficiency, excellent material utilization, and low production costs. However, challenges such as solidification cracks, hydrogen porosity, and inhomogeneous microstructures impede the broader adoption and application of aluminum alloys produced through WA-DED. The composite additive manufacturing process derived from WA-DED offers innovative approaches and support for the fabrication of high-performance aluminum alloy components. The recent advancements in WA-DED technology, interlayer-assisted WA-DED technology, and external field-assisted WA-DED technology for the preparation of aluminum alloys were reviewed. The effects of various processes on the microstructure and mechanical properties of the alloys were summarized. Additionally, it highlights existing challenges and outlines future directions for research in the field.

       

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