热循环对95% Al2O3-4J33钎焊接头微观组织及力学性能影响

    Effects of Thermal Cycling on Microstructure and Mechanical Properties of 95% Al2O3-4J33 Brazed Joints

    • 摘要: 陶瓷-金属钎焊接头广泛应用于高可靠电子封装和真空器件,其服役过程中通常经历周期性温度变化。Al2O3-4J33金属是一种典型的封接结构,二者热膨胀系数存在差异,温度改变会导致接头区域产生明显的热应力,对构件的疲劳性能及服役稳定性产生一定的影响。为探究多次热循环作用下钎焊接头的微观组织及力学性能变化规律,设计了Al2O3-4J33钎焊接头标准件,开展了400~1500次热循环试验。试验结果表明,经多次热循环后,接头组织并未发生显著变化,循环前后接头的力学性能相近,断口主要发生在钎料与陶瓷金属化层的界面处。仿真结果表明,在-30 ~150℃的多次热循环条件下,接头的韧性损伤累积至一定循环次数后便无明显增加。

       

      Abstract: Ceramic-metal brazed joints are widely used in high-reliability electronic packaging and vacuum devices, and they usually undergo periodic temperature changes during service. Al2O3-4J33 metal is a typical sealing structure, which has a thermal expansion coefficient difference. The change in temperature causes significant thermal stress within the joint region, which may has certain impact on the fatigue performance and service stability of components. To study the evolution laws of microstructure and mechanical properties of the brazed joint after multiple thermal cycles, a standard Al2O3-4J33 brazed joint component was designed, and the thermal cycling tests ranging from 400 to 1500 cycles were conducted. The results demonstrate that the joint microstructure exhibits no remarkable change after thermal cycling, and the mechanical properties of joints remain nearly identicalbefore and after thermal cycling. The fracture occurs mainly at the interface between brazing filler and ceramic metallization layer. Simulation results show that when the thermal cycle temperature is -30 ℃ to 150 ℃, the toughness damage of joints stop rising obviously once a certain number of cycles are reached.

       

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