EH40高强钢焊接接头组织及低温疲劳性能

    Microstructure and Low Temperature Fatigue Property of EH40 High Strength Steel Welded Joint

    • 摘要: EH40高强钢是未来极地船舶建造的重要基础材料之一。为了研究EH40高强钢及其焊接接头在低温环境下的疲劳性能,使用埋弧焊(SAW)工艺对控制控冷工艺(TMCP)生产的EH40级别高强度钢板进行了焊接,分析了焊接接头的组织与力学性能,进一步利用疲劳试验机测试了母材与焊接接头的低温疲劳性能。结果表明,采用TMCP工艺生产的EH40钢的金相组织以先共析铁素体(PF)+粒状贝氏体为主,而焊接后,热影响粗晶区组织以贝氏体B为主,细晶区的组织以先共析铁素体为主。与室温拉伸结果相比较,在0℃及-20℃低温环境下,母材及焊接接头的强度都升高。随着温度的降低,母材及焊接接头的疲劳S-N曲线也上移,说明材料在低温环境下的疲劳性能优于常温环境。疲劳断口分析表明:疲劳裂纹源主要从表面萌生。随着循环周次的增加,金属材料内部的位错密度增加,疲劳载荷造成了材料内部位错的增殖,晶界位置易形成位错塞积,成为潜在的裂纹源。

       

      Abstract: EH40 high-strength steel is one of the important basic materials for the construction of polar ships in the future.In order to study the fatigue properties of EH40 high-strength steel and its welded joints in low temperature environment, the submerged arc welding(SAW) of TMCP produced EH40 high-strength low-temperature steel plate was carried out, and the microstructure and mechanical properties of the welded joints were analyzed. The low temperature fatigue properties of the base metal and welded joint were tested by fatigue testing machine. The results show that the microstructure of EH40 steel produced by TMCP process is dominated by proeutectoid ferrite(PF)+ granular bainite, while the microstructure of CGHAZ is dominated by bainite and that of FGHAZ is dominated by PF. Compared with the tensile results at room temperature, the strength of base metal and welded joint at 0 ℃ and-20 ℃ increases. With the decrease of temperature, the fatigue S-N curve of base metal and welded joint also moves upward, indicating that the fatigue performance of the material at low temperature is better than that at normal temperature. The fatigue fracture analysis shows that the fatigue crack source mainly originates from the surface. The dislocation density inside the metal material increases with the increase of cycle times. Fatigue load causes the generation of dislocation inside the material, and the dislocation plugging is easy to form at the grain boundary,which becomes a potential crack source.

       

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