高频感应淬火制备梯度结构45钢的力学性能及组织演变

    Mechanical Properties and Microstructure Evolution of Gradient Structured 45 Steel Prepared by High-frequency Induction Quenching

    • 摘要: 对45钢表面进行高频感应淬火处理,制备了600 μm和1000 μm两种梯度层厚度的样品,分别标记为GS600、GS1000。并对GS600梯度样品进行300℃回火处理。结果表明:45钢淬火态表层硬度从基体的187 HV提高至674~699 HV,达到初始态的3.6倍以上。回火处理后,梯度组织层仍能保持,只是最外层硬度从700 HV降至430 HV左右;与初始热轧态样品相比,屈服强度和抗拉强度分别从420、680 MPa提升至700、930 MPa。经过表面感应淬火,样品表面的微观组织由初始的铁素体和珠光体转变为马氏体,样品芯部组织未发生改变,马氏体的形成是提升硬度的关键因素。淬火后的45钢表层由于形成马氏体相,断裂形貌为平滑的准解理断口,而中心是韧窝状形貌。

       

      Abstract: Samples with gradient layer thicknesses of 600 μm (GS600) and 1000 μm (GS1000) were prepared by high-frequency induction quenching on 45 steel surface. And the GS600 sample was tempered at 300℃. The results show that the surface hardness of 45 steel in quenched state increases from 187 HV of the matrix to 674 HV-699 HV, which is more than 3.6 times that of the initial state. After tempering treatment, the gradient structure layer remains intact, albeit with a reduction in the hardness of the outer layer from 700 HV to about 430 HV. Compared to the initial hot rolled sample, the yield strength and tensile strength increase from 420 MPa and 680 MPa to 700 MPa and 930 MPa, respectively. After surface induction quenching, the microstructure of the sample surface transforms from initial ferrite and pearlite to martensite, while the core structure of the sample remains unchanged. The formation of martensite is a key factor in improving hardness. Due to the formation of martensite phase in the surface layer of quenched 45 steel, the fracture morphology exhibits a smooth quasi-cleavage fracture, and the center exhibits a dimple-like morphology.

       

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