SOFC金属连接体MnLa0.02Co1.58Cu0.4O4尖晶石涂层的制备与性能研究

    Preparation and Performance of MnLa0.02Co1.58Cu0.4O4 Spinel Coating on SOFC Metal Connector

    • 摘要: 在固体氧化物燃料电池(SOFC)电堆长期高温运行过程中,SUS430(铁素体不锈钢)金属连接体高温氧化以及Cr挥发导致阴极毒化,使得电堆性能衰减。针对此问题,采用溶胶-凝胶法制备了Cu和La共掺杂的MnCo2O4尖晶石粉末。通过浸渍-提拉镀膜工艺在SUS430合金表面制备了MnLa0.02Co1.58Cu0.4O4(MLCCu)尖晶石涂层,系统研究了Cu和La共掺杂对MnCo2O4尖晶涂层的抗氧化性和导电性能的影响。MLCCu呈现单一尖晶石相结构,Cu和La掺杂提高了MLCCu粉末的结晶度以及涂层的热稳定性。界面微观形貌和截面线扫描元素分布发现,MLCCu涂层合金样品中Cr2O3氧化层的厚度仅为1μm,表明MLCCu涂层有效抑制Cr元素的扩散和氧化层的生长。相比MC涂层合金样品,MLCCu涂层合金样品具有较低的氧化速率、面比电阻和阻抗活化能,La、Cu掺杂形成的协同效应显著提升了Mn-Co尖晶石涂层的致密度,改善了合金基体的高温抗氧化性能和导电性能。

       

      Abstract: During long-term high-temperature operation of solid oxide fuel cell(SOFC) stacks, battery performance degradation occurs due to high-temperature oxidation of SUS430(ferritic stainless steel) metallic interconnects and Cr volatilization-induced cathode poisoning. To address this problem, the Cu-La co-doped MnCo2O4 spinel powders were synthesized by a sol-gel method. A MnLa0.02Co1.58Cu0.4O4(MLCCu) spinel coating was deposited on SUS430 alloy through a dip-coating process, the effects of Cu-La co-doping on the coating’s oxidation resistance and electrical conductivity were systematically investigated. The results show that the MLCCu exhibits a single-phase spinel structure, Cu/La co-doping enhances the crystallinity of MLCCu powder and the thermal stability of the coating. The interface micro-morphology and cross-sectional elemental mapping reveal a 1 μm ultrathin Cr2O3 layer in MLCCu-coated alloy, demonstrating effective suppression of Cr diffusion and oxide layer growth. Compared with MC coated alloy samples, the MLCCu-coated alloy samples have lower oxidation rate, area-specific resistance and impedance activation energy. The synergistic effect of La and Cu doping significantly increases the density of Mn-Co spinel coating and improves the high temperature oxidation resistance and electrical conductivity of the alloy matrix.

       

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