磁场辅助增材制造金属的微观组织及力学性能研究进展

    Research Progress on Microstructure and Mechanical Properties of Magnetic Field Assisted Additive Manufacturing Metals

    • 摘要: 金属增材制造技术无需模具、不受结构限制,在各行业得到广泛应用,已成为制造复杂形状产品的有效途径,但它仍面临成形构件易产生缺陷、材料各向异性、裂纹及元素偏析等问题。磁场辅助增材制造(M-FAAM)具有磁场形式多样、非接触式控制、调控效果显著等特点,为金属增材制造的微观组织与力学性能调控提供了创新途径。本文系统梳理了磁场对增材制造过程的影响机制,分析了沉积缺陷的形成机制及其调控效果,综述了磁场对微观组织调控和力学性能的影响。现有研究显示磁场辅助能影响熔池流动传热,调控凝固组织晶粒尺寸、枝晶生长形貌和沉积缺陷,并改善材料力学性能。但磁场辅助的熔池运动行为调控机理、熔池凝固过程影响机理和微观组织与力学性能关联关系等方面较为复杂。未来,需在揭示磁场对熔池流动和微观组织的精确调控机制、建立磁场参数/工艺-微观组织-力学性能关联关系、开发适用于增材制造的新型磁场调控技术等方面进一步深入,以推动M-FAAM在工程实际中的应用,实现高质量的金属增材制造。

       

      Abstract: Metal additive manufacturing(MAM) technology has been widely used in various industries because it does not need molds and is not limited by structure. It has become an effective way to manufacture products with complex shapes.While it still faces challenges such as defect formed in as-built parts, material anisotropy, crack and elemental segregation.Magnetic field-assisted additive manufacturing(M-FAAM) characterized by diverse configurations, non-contact control and significant regulatory effects provides an innovative solution for controlling microstructures and mechanical properties in MAM. The influence mechanisms of magnetic fields on the MAM process were systematically elaborated, the formation mechanisms of deposition defects and their control strategies were analyzed, the impact of magnetic fields on the microstructure refinement and mechanical properties was reviewed. The current studies show that magnetic field assistance can influence molten pool flow and heat transfer, regulate solidification microstructure grain size, dendrite growth morphology and deposition defects, as well as improve material mechanical properties. However, the mechanisms governing molten pool motion behavior, the influence on solidification process and the correlation between microstructure and mechanical properties remain complex. In the future, further research is needed to uncover the precise regulatory mechanisms of magnetic fields on molten pool flow and microstructure, establ ish the relationship between magnetic field parameters/processes, microstructure and mechanical properties, and develop new magnetic fields suitable for additive manufacturing. These efforts will promote the practical application of M-FAAM in engineering and achieve high-quality metal additive manufacturing.

       

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