原位陶瓷颗粒对铁基复合材料磨损行为的影响

    Effect of In-situ Ceramic Particles on Wear Behavior of Fe-based Composite

    • 摘要: 通过原位反应在高铬铸铁中形成TiC陶瓷颗粒增强铁基复合材料,结合扫描电镜(SEM)、能谱仪(EDS)、电子背散射衍射仪(EBSD)等表征方法,以及硬度、摩擦磨损与三体磨料磨损等性能测试,揭示陶瓷颗粒对该复合材料组织与性能的影响规律。结果表明,复合材料组织中原位形成的亚微米级TiC陶瓷颗粒未按照一定的晶体学取向发生明显的择优生长,体积分数近60%的陶瓷颗粒使复合材料的硬度提升到60 HRC。在摩擦磨损过程中,复合材料的磨损率为1.58×10-5 mm3/(N·m),仅是高铬铸铁的43.6%。在三体磨料磨损测试过程中,因陶瓷颗粒的尺寸与磨料介质的差异过大,陶瓷颗粒对复合材料的抗磨能力提升有限。

       

      Abstract: TiC ceramic reinforced Fe-based composite was fabricated through in-situ reaction within a high- chromium cast iron matrix. The microstructure and properties were systematically investigated through SEM, EDS, EBSD characterization techniques combined with hardness measurement, sliding wear test, and three-body abrasive wear evaluations. The results show that the in-situ formed submicron TiC ceramic particles exhibit no distinct crystallographic orientation preference during matrix. The hardness of the composite reaches 60 HRC due to the high volume fraction (60%) of ceramic. Under identical sliding wear conditions, the wear rate of composite is 1.58×10-5 mm3/(N·m), merely 43.6% of the high chromium cast iron. During three-body abrasive wear test, due to the significant difference in size between ceramic particles and abrasive media, the enhancement of wear resistance of ceramic particles on composite is limited.

       

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