Si3N4含量对激光熔覆Ti-Al-Co/Si3N4复合涂层组织与性能的影响

    Effect of Si3N4 Content on Microstructure and Properties of Laser-cladded Ti-Al-Co/Si3N4 Composite Coatings

    • 摘要: 为改善TC21钛合金耐磨性不足的问题,采用激光熔覆技术在TC21钛合金表面制备Ti-Al-Co/(Si3N4)x(x=4wt%、6wt%、8wt%、10wt%)复合涂层,研究Si3N4的添加量对复合涂层组织、显微硬度和耐磨性能的影响。通过X射线衍射仪(XRD)、扫描电镜(SEM)、能谱仪(EDS)对熔覆层组织进行分析;采用维氏硬度计和材料综合性能测试仪对熔覆层显微硬度和耐磨性进行了测试。结果表明,熔覆层与TC21基体实现良好冶金结合;熔覆层组织主要为平面晶和等轴晶,物相主要包括Ti3Al、β-Ti、TiAl、CoTi、TiN、Ti5Si3和Ti2AlN。随着Si3N4添加量的增加,TiN形貌由颗粒状转变为枝晶状,并与原位生成的Ti5Si3在熔覆层内呈弥散分布。当Si3N4含量为10wt%时,熔覆层的显微硬度达到最大值,较基体硬度提升2.39倍;当Si3N4含量为8wt%时,熔覆层的耐磨性最好,耐磨性为基体的2.16倍。

       

      Abstract: In order to improve the wear resistance of TC21 titanium alloy, Ti-Al-Co/(Si3N4)x(x=4wt%, 6wt%, 8wt%,10wt%) composite coatings were prepared on the surface of TC21 titanium alloy by laser cladding technology. The effects of Si3N4 addition content on the microstructure, microhardness and wear resistance of the composite coating were investigated. The microstructure and phase composition of the cladding layer were analyzed by X-ray diffractometer(XRD), scanning electron microscope (SEM) and energy dispersive spectrometer (EDS). The microhardness and wear resistance of the cladding layers were tested by Vickers hardness tester and a comprehensive material performance tester. The results show that the cladding layer has good metallurgical bonding with the TC21 substrate. The microstructure of the cladding layer mainly consists of planar crystal and equiaxed crystal, and its phase composition is primarily composed of Ti3Al, β-Ti, TiAl, CoTi, TiN, Ti5Si3 and Ti2AlN. With the increase of Si3N4 content, the morphology of TiN changes from granular to dendritic, and the in-situ generated Ti5Si3 is dispersed in the cladding layer. When the content of Si3N4 is 10wt%, the microhardness of the cladding layer is largest, and the hardness is 1.39 times higher than that of the substrate. When the content of Si3N4 is 8wt%, the wear resistance of the cladding layer is best, and the wear resistance is 2.16 times higher than that of the matrix.

       

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