石墨烯对光固化Al2O3陶瓷力学性能的影响

    Influence of Graphene on Mechanical Properties of Photo Cured Al2O3 Ceramics

    • 摘要: 针对光固化Al2O3陶瓷在脱脂烧结后易形成孔洞、力学性能差的问题,系统研究了石墨烯添加对陶瓷浆料流变性、沉降性、固化行为及烧结体力学性能的影响。采用γ-缩水甘油醚氧丙基三甲氧基硅烷(KH560)对Al2O3粉体进行表面改性,并加入不同含量的石墨烯,制备高固相、低粘度的光固化浆料。通过傅里叶红外光谱、旋转流变仪、沉降试验及Beer-Lambert模型分析,优化了浆料配方与光固化工艺参数。结果表明:当KH560含量为2.5wt%、石墨烯含量为0.01wt%时,浆料粘度最低、沉降分层最少;在曝光时间4 s条件下,添加0.01wt%石墨烯的浆料透射深度为382 μm,临界曝光能量为44.3 mJ/cm2。经1750 ℃烧结后,陶瓷零件致密度达99.7%,弯曲强度为27.61 MPa,显微硬度为13.45 GPa 。石墨烯通过位阻效应及裂纹偏转机制有效促进了烧结致密化并改善了力学性能。本研究为光固化增材制造高致密、高性能氧化铝陶瓷提供了试验依据。

       

      Abstract: To address the issues of pore formation and poor mechanical properties of photocured alumina ceramics after degreasing and sintering, the effect of graphene addition on the rheology, sedimentation, curing behavior of ceramic slurries, and mechanical properties of sintered body was systematically investigated. γ-glycidoxypropyltrimethoxysilane (KH560) was used for surface modification of Al2O3 powders, and different amounts of graphene was added to prepare photocurable slurries with high solid fraction and low viscosity. The slurry formulation and photocuring process parameters were optimized using Fourier-transform infrared spectroscopy, rotational rheometer, sedimentation test, and the Beer-Lambert model. The results show that when the KH560 content is 2.5wt% and the graphene content is 0.01wt%, the slurry exhibits the lowest viscosity and the least sedimentation stratification. Under an exposure time of 4 s, the slurry with 0.01wt% graphene exhibits a transmission depth of 382 μm and a critical exposure energy of 44.3 mJ/cm2. After sintering at 1750 ℃, the ceramic parts reach a relative density of 99.7%, bending strength of 27.61 MPa and microhardness of 13.45 GPa. Graphene effectively promotes sintering densification and enhances mechanical properties through steric hindrance and crack deflection mechanisms. This study provides an experimental basis for vat photopolymerization additive manufacturing of highly dense and high-performance alumina ceramics.

       

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