水轮机下环铸造工艺的数值仿真研究

    Numerical Simulation Study on Casting Process of Lower Ring of Hydraulic Turbine

    • 摘要:φ1100 mm的水轮机下环为研究对象,进行了底注式和中注式两种浇注系统设计,借助数值模拟方法,开展了两种浇注速度(30、40 cm/s)下不同浇注系统铸件的充型温度场和铸件内部缺陷的数值模拟。结果表明,采用中注式浇注系统,当浇注速度为30 m/s时,水轮机下环铸件温度变化幅度小,下环的缺陷最少,内部晶粒尺寸与形核密度更均匀,成分偏析较少。

       

      Abstract: Taking a φ1100 mm lower ring of hydraulic turbine as the research object, two gating system schemes(bottom pouring and middle pouring) were designed. Numerical simulation was adopted to analyze the filling temperature field and internal casting defects of castings with different gating systems under two pouring velocities of 30 cm/s and 40 cm/s. The results show that for the middle-pouring gating system at a pouring velocity of 30 cm/s, the temperature variation range of the hydraulic turbine lower ring casting is smaller, the casting exhibits the fewest defects, more uniform internal grain size and nucleation density, and milder compositional segregation.

       

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