中间层对锆/不锈钢爆炸焊接头界面结构及力学性能的影响

    Effects of Interlayers on Interfacial Structure and Mechanical Properties of Zr/Stainless Steel Explosion Welded Joints

    • 摘要: 采用爆炸焊接技术,分别以Ta和Ti作为过渡层,进行R60702锆棒与022Cr19Ni10不锈钢覆管的复合,成功制备出R60702锆/022Cr19Ni10不锈钢复合棒构件。对复合棒的复合界面进行了微观组织观察和力学性能测试。结果表明,在两种中间层下均形成了波形与曲线结合的界面结构,且界面结合质量良好。与Ti中间层相比,Ta作为中间层时界面塑性变形更为剧烈,界面波幅更大,并形成了较为发达的涡旋结构;涡旋内部存在明显的Ta、Fe、Cr和Ni元素混合区域。以Ta为中间层的接头拉剪强度达到324 MPa,较Ti中间层接头提高了11.0%。Ti中间层接头沿不锈钢/Ti界面发生断裂,而Ta中间层接头裂纹萌生于Ta和锆的界面局部区域,并沿波状结合界面扩展。两种接头断口均呈现韧性断裂与脆性断裂并存的混合断裂特征。Ta中间层接头较高的剪切强度可能与其更为明显的波状及涡旋界面所产生的机械互锁作用和较大的有效结合面积有关。

       

      Abstract: The explosive welding technique was employed to bond R60702 zirconium rod with 022Cr19Ni10 stainless steel clad pipe using Ta and Ti as the interlayer, respectively. R60702 zirconium/022Cr19Ni10 stainless steel composite rod components were fabricated successfully. The interfacial microstructure observation and the mechanical properties of the composite bars were examined. The results indicate that an interface structure characterized by the combination of wavy and curved morphologies is formed under the both interlayers, and the interfacial bonding quality is good. When Ta is used as the interlayer, the interfacial plastic deformation is more pronounced, the amplitude of the interface wave is larger, and a relatively developed vortex structure has formed. There is a distinct mixed region of Ta, Fe, Cr, and Ni elements within the vortex. The tensile shear strength of the joint with Ta interlayer reaches 324 MPa, which is 11.0% higher than that of the joint with the Ti interlayer. Fracture in the Ti-based joint occurs at the stainless steel-Ti interface, whereas the cracks in the Ta interlayer joint originate from a localized area at the interface between Ta and zirconium, and propagate along the wavy bonding interface.Both joint fracture surfaces exhibit mixed fracture characteristics, with both ductile and brittle fractures present. The higher shear strength of the Ta-interlayer joint may be related to the mechanical interlocking effect produced by its more pronounced wavy and vortex interfaces, as well as its larger effective bonding area.

       

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