脉冲电磁场处理对2024铝合金力学性能影响

    Effect of Pulsed Electromagnetic Coupling Treatment on Mechanical Properties of 2024 Aluminium Alloy

    • 摘要: 以2024铝合金为研究对象,分别进行脉冲电场(PET)、脉冲磁场(PMT)以及脉冲电磁耦合(EMT)三类处理试验,系统研究脉冲电磁场作用下合金微观组织与力学性能的演变规律。结果表明,未处理的2024铝合金内部存在大量粗大块状第二相,元素偏析现象严重,制约材料力学性能。脉冲电场处理可促进第二相的细化与均匀分布,提升合金强度,其原因可能与电脉冲降低析出相形核能垒、促进细小析出相生成有关。脉冲磁场处理对合金显微组织无显著调控作用,但对塑性有一定改善,推测与磁场调控位错-溶质相互作用有关。相比之下,电磁耦合处理强化效果远优于单一场处理,使组织中第二相细小弥散分布,偏析明显改善,实现了强度与塑性的同步提升,该优势源于电场促进析出相细化与磁场调控位错运动的协同作用。采用2 V电压、2 T磁场的脉冲电磁耦合工艺处理后,试样抗拉强度、伸长率、硬度分别提升了3.1%、2.7%、3.7%,为本研究电磁耦合处理组的最优工艺参数。

       

      Abstract: This study investigated 2024 aluminium alloy subjected to pulsed electric treatment(PET), pulsed magnetic treatment (PMT), and pulsed electromagnetic coupling treatment (EMT). The influences of pulsed electromagnetic fields on microstructure and mechanical properties were systematically analyzed. The untreated alloy contains coarse blocky second-phase particles and severe segregation, which limit its mechanical performance. Pulsed electric treatment refines the second phase and promotes its uniform distribution, thereby improving alloy strength. This arises likely due to the electric field lowers the nucleation energy of precipitates and accelerates the formation of fine precipitates. Pulsed magnetic treatment exerts no obvious regulatory effect on the alloy's microstructure, but plasticity shows slight improvement, possibly from magnetic-field modulation of dislocation-solute interactions. Pulsed electromagnetic treatment produces a more significant strengthening effect. The second phase is finely and uniformly dispersed, segregation is reduced, and both strength and plasticity are enhanced. Such comprehensive performance improvement originates from the synergistic effect of precipitate refinement induced by electric pulses and dislocation motion regulated by magnetic pulses. After the alloy is treated by pulsed electromagnetic treatment at 2 V and 2 T, its tensile strength, elongation and hardness increase by 3.1%, 2.7% and 3.7%, respectively, representing the best mechanical property improvement among all treatments.

       

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