高温高湿环境下环氧树脂增强SAC305复合焊点可靠性研究

    Reliability of Epoxy Resin Reinforced SAC305 Composite Solder Joints under High-temperature and High-humidity Environment

    • 摘要: 随着电子设备朝着高集成化和小型化方向迅速发展,电子器件内部的互连焊点需要承受更加严苛的热、电和机械载荷作用,因此提高微焊点的强度和可靠性迫在眉睫。本文对比研究了高温高湿环境(85℃、85% RH)对SAC305焊点和环氧树脂增强SAC305复合焊点(SAC305E焊点)组织形貌和力学性能的影响,探讨了环氧树脂的添加对高温高湿环境下焊点可靠性的作用机制。结果表明:SAC305E焊点表面覆盖的环氧树脂加固层能够有效隔绝环境中的水分,减少钎料的氧化与腐蚀。与SAC305焊点相比,SAC305E焊点呈现更小的界面层生长速率。由于环氧树脂加固层的机械增强作用,SAC305E焊点具有更加优异的剪切性能。经过1000h高温高湿试验后,SAC305E焊点的剪切力仍比SAC305焊点高21.0%。

       

      Abstract: With the rapid development of electronic devices towards higher integration and miniaturization, the interconnection solder joints within these devices must withstand more rigorous thermal, electrical, and mechanical stresses. Consequently, improving the strength and reliability of micro solder joints has become a critical concern. A comparative study on the impact of high temperature and humidity (85 ℃,85%RH) on the microstructural characteristics and mechanical properties of SAC305 solder joints and epoxy resin reinforced SAC305 composite solder joints (SAC305E) was investigated. The study further examined the role of epoxy resin addition in improving the high-temperature and high-humidity reliability of these solder joints. The findings reveal that the epoxy resin reinforcement layer applied to SAC305E solder joints effectively prevents moisture ingress, thereby minimizing the oxidation and corrosion of the solder material. Compared with the SAC305 solder joint, the SAC305E joint exhibits a reduced rate of interfacial layer growth. Additionally, the mechanical strengthening effect of the epoxy resin layer results in improved shear performance of SAC305E solder joints. After undergoing 1000 hours of high temperature and humidity testing, the shear strength of SAC305E solder joints is 21.0% greater than that of SAC305 solder joints.

       

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