Ti52/TC16异种钛合金旋转摩擦焊接头的组织与力学性能研究

    Research on Microstructure and Mechanical Properties of Ti52/TC16 Dissimilar Titanium Alloys Joint Prepared by Rotary Friction Welding

    • 摘要: 采用连续驱动旋转摩擦焊工艺在不同摩擦压力下制备了Ti52/TC16异种钛合金管接头,分析了焊接接头的宏观形态、拉伸性能和断口形貌,选取性能较优的焊接接头,进一步研究了连接界面区域的硬度分布和微观组织特征。结果表明,当摩擦压力为2.4 MPa时,焊缝飞边厚度适宜,接头的焊接影响区域窄,晶粒组织细小,抗拉强度与TC16母材的相当;焊缝区发生显著硬化,随着远离焊缝硬度值逐渐过渡至母材水平;焊接接头冲击韧性达到TC16母材的74%,接头综合力学性能良好。两侧母材在界面发生流动与元素扩散,焊接界面存在约42 μm厚的成分过渡区,并有约30 μm厚的均匀混合区。焊缝区域主要由再结晶β相晶粒组成,片层α相和针状马氏体α'相交织分布,局部存在晶界α相。Ti52侧组织更加细小均匀,随着靠近焊缝界面,初生α相固溶程度增加,α/β相界面模糊。TC16侧TMAZ初生α相沿平行于界面的方向拉长,Ti52侧HAZ初生α相边缘存在连续程度较高的亚稳β相。

       

      Abstract: Ti52/TC16 dissimilar titanium alloy tube joints were prepared by continuous drive friction welding with different friction pressures. The macroscopic morphology, tensile properties and fracture morphology of the welded joints were analyzed, and the joint with better performance was selected, the hardness distribution and microstructure characteristics of the connection interface area were further studied. The results show that when the friction pressure is 2.4 MPa, the thickness of the weld flash is appropriate, the welding affected area of the joint is narrow, the grain structure is fine, and the tensile strength is equal to that of the TC16 base material. Significant hardening occurs in the weld zone, and the hardness value gradually transitions to the level of the base metal as it moves away from the weld. The impact toughness of the welded joint reaches 74% of that of the TC16 base material, and the comprehensive mechanical properties of the joint are good. Flow and element diffusion occur at the interface of the base materials on both sides. There is a composition transition zone of approximately 42 μm and a uniform mixing zone of about 30 μm at the welding interface. The weld zone is mainly composed of recrystallized β phase grains, with interwoven and distributed lamellar α phase and acicular martensite α' phase. There are also local grain boundary α phases. The microstructure at the Ti52 side is finer and more uniform. As it approaches the interface, the solid solution degree of the primary α phase increases, and the α/β phase interface becomes blurred. At the TC16 side, the primary α phase of TMAZ elongates along the direction parallel to the interface, and at the Ti52 side, there is a relatively continuous metastable β phase at the edge of the primary α phase of HAZ.

       

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