AZ31B/CF-PA66超声波辅助热压焊界面产热温升规律及其工艺研究

    Research on Interface Heat Generation Temperature Rise Patterns and Ultrasonic Assisted Hot Press Welding Process of AZ31B/CF-PA66

    • 摘要: 针对AZ31B/CF-PA66异质接头难以形成有效结合的问题,采用超声波辅助热压焊方法连接AZ31B与CF-PA66,通过调控界面的机械嵌合以及化学键合效果,以提高异质接头的连接性能。首先,利用Abaqus软件引入粘弹性产热模型分析超声场引起的界面温升,从而确定焊接压力对温度场的影响规律。其次,通过阳极氧化工艺在AZ31B表面制备微纳氧化层,增加镁合金表面的机械嵌合与化学键合能力。最后,进行超声波辅助热压焊工艺试验。结果显示,当初始温度为280 ℃、焊接压力为0.2 MPa、焊接时间为10 s时接头性能最优,剪切强度可达32.23 MPa。

       

      Abstract: Aiming at the difficulty in forming an effective bonding for the AZ31B/CF-PA66 heterogeneous joints, the ultrasonic assisted hot press welding was adopted to join AZ31B and CF-PA66, aiming to enhance the joining performance of the heterogeneous joint by regulating the mechanical interlocking and chemical bonding effects at the interface. Firstly, Abaqus software was used to introduce viscoelastic heat generation model to analyze the interface temperature rise caused by the ultrasonic field, thereby determining the influence law of welding pressure on the temperature field. Secondly, a micro-nano oxide layer was prepared on the surface of AZ31B via anodization process, which could enhance the mechanical interlocking and chemical bonding capabilities of the magnesium alloy surface. Finally, process experiments were conducted using ultrasonic assisted hot press welding. The results show that the joint exhibits optimal performance under the initial temperature of 280 ℃, welding pressure of 0.2 MPa and welding time of 10 s, with a shear strength reaching 32.23 MPa.

       

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