2A12铝合金微弧氧化电参数优化及膜层性能研究

    Electrical Parameter Optimization and Performance Evaluation of MAO Coatings on 2A12 Aluminum Alloy

    • 摘要: 采用正交试验法系统地研究了电流、频率、占空比和正负脉冲比4个电参数对2A12铝合金微弧氧化膜层性能的影响规律。采用扫描电镜(SEM)、X射线衍射仪(XRD)、Gamry1010E电化学工作站等分析了膜层的形貌、物相组成、动电位极化曲线和电化学阻抗等。结果表明,对于膜层耐腐蚀性能,电参数的影响主次顺序为频率>正负脉冲比>占空比>电流;对于膜层形貌,影响主次顺序为频率>电流>占空比>正负脉冲比。结合耐腐蚀性能、形貌等优化目标分析得出,采用频率200 Hz、占空比80%、电流10~15 A、正负脉冲比3∶1~5∶1的参数范围可制备结构致密、孔隙率低、耐腐蚀性能优良的膜层。电参数通过调控微弧放电的能量大小、分布密度和作用时间,决定了膜层的微观结构和综合性能。

       

      Abstract: The effects of four electrical parameters-current, frequency, duty cycle, and the ratio of positive to negative pulses on the performance of micro-arc oxidation coatings on 2A12 aluminum alloy were systematically investigated using orthogonal experiments. SEM, XRD, and Gamry1010E electrochemical workstation were employed to analyze coating morphology, phase composition, dynamic polarization curves, and electrochemical impedance characteristics. The results show that for corrosion resistance of coating, the primary-to-secondary influence sequence of parameters is: frequency> positive-negative pulse ratio>duty cycle>current; for coating morphology, the sequence is frequency>current>duty cycle> positive-negative pulse ratio. Based on optimization targets of corrosion resistance, coating morphology and other objectives, it is determined that a dense, low-porosity coating with excellent corrosion resistance and other properties can be prepared using the following parameter ranges: frequency of 200 Hz, duty cycle of 80%, current of 10 A-15 A, and positive-negative pulse ratio of 3∶1-5∶1. Electrical parameters determine the microstructure and comprehensive properties of the coating by regulating the energy magnitude, distribution density, and action duration of micro-arc discharges.

       

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