激光功率对SLM成形高强铝合金组织及性能的影响

    Influence of Laser Power on Microstructure and Properties of High-strength Aluminum Alloy Formed by SLM

    • 摘要: 激光功率是影响选区激光熔化(SLM)制备Al-Mg-Sc-Zr高强铝合金成形质量的关键因素。研究了激光功率与SLM成形高强铝合金成形质量的对应关系,分析了激光功率对SLM铝合金微观组织和拉伸性能的影响规律。研究结果表明,当激光功率为300 W时容易产生熔合不良缺陷,随激光功率的增加,致密度升高;激光功率为420 W时会形成大尺寸气孔缺陷。不同激光功率下SLM成形高强铝合金熔覆层均呈现出熔覆层内部柱状晶和边界处等轴晶的双态组织,随着激光功率的升高,柱状晶尺寸逐渐增大,而拉伸性能则表现为先升高后降低,在激光功率为360 W时,SLM成形铝合金的拉伸性能最佳,抗拉强度、屈服强度和伸长率分别为554 MPa、537 MPa和12.4%。

       

      Abstract: Laser power is a key influencing factor that affects the forming quality of Al-Mg-Sc-Zr high-strength aluminum alloys fabricated by selective laser melting(SLM). This paper studied the corresponding relationship between laser power and the forming quality of SLM-fabricated high-strength aluminum alloy, and analyzed the influence law of laser power on the microstructure and tensile properties of SLM-fabricated aluminum alloy specimens. The research show that incomplete fusion defects are prone to occur at laser power of 300 W, and the relative density increases with the increase of laser power; however, when the laser power increases rises to 420 W, excessive power leads to large porosity defects. Under different laser powers, the cladding layer of SLM-fabricated high-strength aluminum alloy specimens all presents a bimodal microstructure of columnar crystals inside the cladding layer and equiaxed crystals at the boundaries. With the increase of laser power, the size of columnar crystal increases gradually, while the tensile properties first increase then decrease. When the laser power is 360 W, the tensile properties of SLM-fabricated aluminum alloy reach the optimum,with the ultimate tensile strength, yield strength and elongation being 554 MPa, 537 MPa and 12.4%, respectively.

       

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