多模态磁控电源研制及EH40/304异种钢磁场辅助K-TIG焊接工艺研究

    Development of Multimodal Magnet-controlled Power Supply and Research on Magnetic Field Assisted K-TIG Welding Process of EH40/304 Dissimilar Steels

    • 摘要: 为抑制EH40高强钢与304不锈钢异种材料焊接过程中的咬边缺陷,研究了磁场辅助K-TIG焊接技术的应用。研制了一款多模态磁控电源,可输出稳定的直流及10~100 Hz的正弦交流磁场。通过不加磁场、直流纵向磁场、直流脉冲纵向磁场和正弦交流纵向磁场等系列焊接试验,分析了磁场模式对EH40/304异种钢焊缝成形的影响机理。结果表明,直流及直流脉冲磁场产生的洛伦兹力有效平衡了异种材料间的磁化力差异,纠正了熔池金属向EH40侧的偏流,从而显著抑制了咬边。特别地,在5 mT、20 Hz的交变纵向磁场作用下,不仅咬边现象得到改善,其周期性电磁搅拌效应还细化了焊缝晶粒,焊接接头的冲击韧性得到显著提升。

       

      Abstract: To suppress the undercut defects during the dissimilar material welding of EH40 high-strength steel and 304 stainless steel, the application of magnetic field assisted K-TIG welding technology was investigated. A multimodal magnet-controlled power supply was developed, which can generate stable DC magnetic field and sinusoidal alternating magnetic field with a frequency ranging from 10 to 100 Hz. A series of welding experiments were carried out under zero magnetic field, DC longitudinal magnetic field, DC pulsed longitudinal magnetic field and sinusoidal AC longitudinal magnetic field. The influence mechanism of magnetic field modes on the weld formation of EH40/304 dissimilar steels was systematically analyzed. The results indicate that the Lorentz force generated by the DC and pulsed-DC magnetic fields effectively balances the magnetization force difference between the dissimilar materials, thereby correcting the deviation of molten pool metal toward to the EH40 side and significantly suppressing the undercut. Under the influence of an alternating longitudinal magnetic field with a strength of 5 mT and a frequency of 20 Hz, the undercut phenomenon is improved. Furthermore, the periodic electromagnetic stirring effect also refines the weld grain, significantly enhances the impact toughness of the welded joint.

       

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