等离子熔覆高熵合金防腐耐磨涂层的研究进展

    Research Progress on Anti-corrosion and Wear-resistant Coatings of High-entropy Alloy by Plasma Cladding

    • 摘要: 机械、冶金、海洋等领域金属零部件常处于腐蚀和磨损并存的严苛环境下,其寿命受到极大的限制,传统涂层材料与技术均难满足实际应用需求。等离子熔覆技术具备冶金结合良好、生产效率高、成本低等优势,同时高熵合金展现出优异的综合性能,将二者结合是解决金属零部件寿命短问题的前沿技术方向。归纳了常见的高熵合金涂层体系,分析了各体系与等离子熔覆工艺的适配情况。从熔覆工艺优化、性能强化机理两个维度,系统梳理了等离子熔覆高熵合金防腐耐磨涂层的研究进展。深入剖析了当前研究在涂层体系设计、工艺调控机理以及基体适配范围三个方面的不足之处。基于此,对未来的研究方向进行了展望,可为提升工业关键部件服役可靠性、推动高端装备制造业质量升级提供理论支撑与技术参考。

       

      Abstract: Metal components in machinery, metallurgy, oceanography and other fields are often subjected to harsh environments of corrosion and wear, which significantly limits their lifespan. The traditional coating techniques and materials are difficult to meet practical application requirements. Considering that plasma cladding technology features favorable metallurgical combination, high efficiency and low cost, and the excellent comprehensive performance of high entropy alloys, the combination of the two is the forefront direction for solving the problem of short service life of metal components. This article summarized common high entropy alloy coating systems and pointed out their compatibility with plasma cladding processes. The research progress of plasma cladding high entropy alloy anti-corrosion and wear-resistant coatings was systematically reviewed from two dimensions of cladding process optimization and performance enhancement mechanism . The shortcomings of current research in coating system design, process control mechanism and substrate adaptation ranges were deeply analyzed. Based on this, future research directions were discussed, providing theoretical support and technical references for improving the service reliability of key industrial components and spurring the quality upgrading of high-end equipment manufacturing.

       

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