异种金属超声波焊接研究现状

    Research Status of Ultrasonic Welding of Dissimilar Metals

    • 摘要: 异种金属连接能够实现不同金属的优势互补,被广泛应用于电动汽车、电子电力系统和航空航天等领域。然而,实现异种金属可靠焊接仍极具挑战。超声波焊接技术具有低热输入、无熔化和高效绿色等优势,已成为Cu/Al、Fe/Al与Mg/Al等异种金属焊接的研究热点。从焊接界面塑性流动、金属间化合物以及晶粒形貌三个角度出发,综述了Cu/Al、Fe/Al和Mg/Al超声波焊接的研究现状,分析了异种金属超声波焊接界面的原子扩散机制,概述了中间层、辅助能场对异种金属超声波焊接接头微观组织与力学性能的影响,讨论了工艺-成形-微观组织-力学性能之间的联系,展望了异种金属超声波焊接微观结构调控技术的发展趋势,可为异种金属超声波焊接的研究提供参考。

       

      Abstract: The joining of dissimilar metals can achieve complementary advantages of different metal materials and is widely applied in fields such as electric vehicles, electronic power systems, and aerospace. However, achieving reliable welding of dissimilar metals remains highly challenging. Ultrasonic welding technology, with its advantages of low heat input, no melting, and high efficiency and environmental friendliness, has become a research hotspot for welding dissimilar metals such as Cu/Al, Fe/Al, and Mg/Al. The current research status of ultrasonic welding of Cu/Al, Fe/Al, and Mg/Al was reviewed from three perspectives: plastic flow at the welding interface, growth of intermetallic compounds, and grain morphology. The atomic diffusion mechanism at the interface of dissimilar metals in ultrasonic welding was analyzed, the effects of interlayers and auxiliary energy fields on the microstructure and mechanical properties of ultrasonic welded joints of dissimilar metals were summarized, the relationship between process, formation, microstructure, and mechanical properties was discussed, and the development trend of microstructure control technology in ultrasonic welding of dissimilar metals was prospected to provide a reference for the research direction of ultrasonic welding of dissimilar metals.

       

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