铝/钢异种金属电弧熔钎焊研究现状

    Current Research Status on Arc Fusion-brazing of Aluminum/Steel Dissimilar Metals

    • 摘要: 铝/钢异种金属复合结构在实现轻量化与高性能兼备方面具有显著优势,但铝与钢的物理化学性质差异悬殊,导致焊接面临诸多挑战,界面脆性金属间化合物(IMC)的形成是制约接头性能的关键因素。电弧熔钎焊凭借其成本低、工艺灵活等特点,成为该领域最具工程应用潜力的连接技术之一。综述了近年来铝/钢异种金属电弧熔钎焊研究进展,重点阐述了TIG、MIG、CMT及复合电弧等不同工艺电弧熔钎焊的技术特征与发展现状,并深入分析了Fe-Al IMC层形成与生长机制,通过工艺优化、焊丝元素掺杂、添加过渡层等途径对其进行控制。因此,通过协同控制热输入与界面反应,有效抑制IMC层厚度并改善其形貌与成分,是获得高性能铝/钢电弧熔钎焊接头的关键,相关机理研究与工艺创新依旧是该领域未来的研究重点。

       

      Abstract: Aluminum/steel dissimilar metal composite structures provide remarkable advantages in achieving lightweight design and high performance. However, the significant differences in their physicochemical properties pose numerous challenges to welding, with the formation of brittle intermetallic compounds (IMC) at the interface being a key factor limiting joint performance. Arc fusion-brazing, owing to its low cost and flexible processes, has become one of the most promising joining technologies for engineering applications in this field. This paper reviewed the recent research progress in aluminum/steel dissimilar metal arc fusion-brazing, focusing on the technical characteristics and development status of different arc fusion-brazing processes including TIG, MIG, CMT, and composite arcs. It also analyzed the formation and growth mechanism of the Fe-Al IMC layer in depth, which was controlled through process optimization, filler wire element doping, and transition layer addition. Therefore,effectively suppressing the IMC layer thickness and improving its morphology and composition through synergistic control of heat input and interfacial reaction is crucial for obtaining high-performance aluminum/steel arc brazed joints. Further research on related mechanisms and process innovation remains a key focus for future studies.

       

    /

    返回文章
    返回