热等静压/热处理消除激光选区熔化GH5188高温合金组织及性能各向异性研究

    Hot Isostatic Pressing and Heat Treatment to Eliminate Anisotropy of Microstructure and Mechanical Properties of Selective Laser Melted GH5188 Superalloy

    • 摘要: 目前,关于激光选区熔化(selective laser melting,SLM)制备GH5188合金的研究相对较少。采用SLM工艺制备了GH5188合金,系统研究了沉积态和热等静压/热处理态合金的显微组织和力学性能,分析了热等静压/热处理对组织和性能各向异性的影响机制。结果表明:热等静压/热处理消除了沉积态GH5188合金的裂纹及气孔等缺陷,致密度最大达到99.9%,使沉积态的呈方向性分布的微米级胞状组织转变为均匀的、含退火孪晶的等轴晶组织。在常温拉伸中,相对于沉积态合金,热等静压/热处理态合金在保持抗拉强度的情况下,ZXY方向下的伸长率分别提升13.5%和27.2%,且伸长率的离散度由36.3%降低至4.3%。在980℃高温拉伸中,热等静压/热处理态合金的屈服强度和抗拉强度相较于沉积态合金变化不大,而ZXY方向的伸长率分别提升了21.7%和37%,伸长率的离散度由46.8%降低至5.5%。这归因于热等静压/热处理有效消除了沉积态合金中的裂纹、孔洞缺陷,形成了均匀的等轴晶组织,实现了显微组织的各向同性。同时,形成的退火孪晶有助于提升GH5188的加工硬化能力。可见,沉积态GH5188合金可通过热等静压/热处理实现组织和性能的优化及各向异性的消除。

       

      Abstract: Currently, research on the preparation of GH5188 alloy using selective laser melting (SLM) is relatively scarce. GH5188 alloy was prepared using SLM technology. The microstructure and mechanical properties of the alloy in as-built and hot isostatic pressing/heat treatment (HIP/HT) states were systematically investigated. The influence mechanism of HIP/HT on the anisotropy of microstructure and properties was analyzed. The results show that the HIP/HT leads to the elimination of defects such as cracks and porosity in as-built GH5188 superalloy, the maximum relatively density reaches 99.9% and the directional distributed micro-size cell structure transforms into the homogeneous equiaxed grains containing annealed twins. In room temperature tensile test, compared with that of the as-built alloy, the elongation of the alloy after HIP/HT increases by 13.5% and 27.2% in the Z and XY directions, respectively, and the dispersion of elongation decreases from 36.3% to 4.3%. In high temperature tensile test at 980 ℃, the yield strength and ultimate tensile strength of the alloy in HIP/HT state are similar with the as-built alloy, whereas the elongation increases by 21.7% and 37% in the Z and XY directions, respectively, and the elongation dispersion decreases from 46.8% to 5.5%. This is attributed to the fact that the HIP/HT effectively eliminates the cracks and pore defects in as-built alloy and forms a homogeneous equiaxed grain structure. Meanwhile, the formation of annealed twins improves the work hardening ability of the alloy. Therefore, the HIP/HT of as-built GH5188 superalloy achieves the optimization of microstructure and mechanical properties as well as the elimination of anisotropy.

       

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