GH4738高温合金空冷转运过程中等效外部换热系数的反演校准

    Inversion Calibration of Equivalent External Heat Transfer Coefficient during Air Cooling Transfer Process of GH4738 Superalloy

    • 摘要: 针对GH4738高温合金空冷转运过程中温度历史难以准确预测的问题,构建了实验测温-瞬态热传导有限元仿真-分温区反演换热系数-换热系数函数拟合的研究方法,对空冷工况下的等效外部换热系数heq进行反演。以50 mm×50 mm×50 mm立方体坯料为对象,在心部A点与近表面B点布置热电偶测量其温度变化。将1120~520℃冷却过程划分为6个温度区间,在每个区间设置离散的heq,共设置5组候选heq,以双测点实测温度与计算温度的联合决定系数为指标进行反演。结果表明,最优heq由首个区间1120℃→1020℃的8.00 W/(m2·K)平滑降至末个区间620→520℃的7.62 W/(m2·K),A、B点的计算温度与实验温度曲线吻合最佳,A点和B点各温区的R2分别为0.96223~0.99688和0.9732~0.9999。拟合的heq二次函数可用于相同转运条件下GH4738高温合金的温度模拟及工艺优化。

       

      Abstract: Addressing the challenge of accurately predicting the temperature history of GH4738 high-temperature alloy during air cooling and transfer processes, a research methodology consisting of experimental temperature measurement, transient heat conduction finite element simulation, inversion of heat transfer coefficient in different temperature zones, and function fitting of heat transfer coefficient heq was established to invert the equivalent external heat transfer coefficient under air cooling conditions. Using a 50 mm×50 mm×50 mm cubic billet as the subject, thermocouples were arranged at point A in the core and point B near the surface to measure its temperature changes. The cooling process from 1120 ℃ to 520 ℃ was divided into 6 temperature intervals, with discrete heq values set in each interval. A total of 5 sets of candidate heq values were set, the inversion was conducted using the joint determination coefficient of the measured temperature and the calculated temperature at the two measurement points as the indicator. The results show that the optimal heat exchange coefficient heq smoothly decreases from 8.00 W/(m2·K) in the first interval of 1120 ℃→1020 ℃ to 7.62 W/(m2·K) in the last interval of 620 ℃→520 ℃, the calculated temperature curves for points A and B align best with the experimental temperature curves, the R2 values for temperature zones of points A and B are 0.96223-0.99688 and 0.9732-0.9999, respectively. The fitted quadratic function of heq can be utilized for temperature simulation and process optimization of GH4738 superalloy under identical transfer conditions.

       

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